Engineering capability for every stage of the project.
Turnkey, time-bound engineering consultancy covering detailed engineering, civil construction, fabrication, erection, and commissioning across heavy industrial sectors.
Comprehensive Heavy Industrial Solutions
Complete Cement Manufacturing
Complete Cement manufacturing project [Modern Dry Process Technology] and Operation. Raw meal grinding, pre-calciner kiln systems, clinker cooling, and ball mill / VRM cement grinding systems up to 4200+ TPD.
- Raw Mix Formulation & Quarry Planning
- Pre-heater Tower (5-6 Stage) Design
- Multi-Channel Low-NOx Burner Integration
- Deep Bed Clinker Cooler Technology
- Vertical Roller Mill (VRM) Layout
- Complete Process Automation & DCS
DRI, Iron Ore & Iron Pellet
Direct Reduced Iron (DRI) rotary kiln systems, Iron Ore Beneficiation & Iron Pellet units and Operation. Plant configurations up to 500 TPD units with turnkey gas handling and material transport.
- 500 TPD Rotary Kiln Engineering
- High-Intensity Magnetic Separation
- Pelletizing Disc & Induration Furnaces
- Post-combustion Gas Scrubbers & ESP
- Raw Coal Injection & Slag Discharge
- Pneumatic Sponge Iron Extraction
Steel Manufacturing
Mini Blast Furnace, Induction Furnace installations (100 TPD × 2 setups), continuous casting, slag management, and secondary metallurgy consultancy.
Captive Power Plant
Captive Power Plants from 15 MW to 250 MW capacity. Thermal, waste heat recovery systems (WHRS) from kiln exhaust, and modern industrial solar installations.
Import & Export of Raw Materials
Strategic global sourcing, logistics, and quality inspection for coal, limestone, iron ore, gypsum, bauxite, and refractory consumables.
Liaison Support
Comprehensive regulatory approvals, statutory clearances, environmental impact compliance, and local liaison support across India, Africa, and overseas jurisdictions.
Integrated Process & Mechanical Flowsheets
Every facility design engineered by JA Minerals incorporates full isometric mechanical routing, bulk material transfer kinematics, and load-bearing stress calculations tailored for harsh mining terrains.
Project Execution Lifecycle
Concept
Initial mineral assessment, deposit analysis, capacity requirement planning, and baseline techno-commercial parameters.
Feasibility Study
Comprehensive DPR (Detailed Project Report), geological reserve estimation, CAPEX/OPEX modelling, and risk profiling.
Detailed Engineering
Plant layout drawings, civil foundation blueprints, P&ID generation, structural steel stress calculations, and 3D modeling.
Procurement & Civil
Vendor evaluation, technical bid evaluation (TBE), quality audits, ground excavation, reinforced foundation castings, and silos.
Heavy Fabrication
Shop fabrication of rotary kiln shells, cooler hoods, pre-calciner ducting, conveyor galleries, hoppers, and duct networks.
Erection
Heavy crane lifts, tire-roller alignment, shell welding, refractories lining, drivetrain coupling, and electrical motor assemblies.
Cold / Hot Commissioning
No-load rotational trials, sensor calibration, burner dry-out cycles, raw meal feeding, and stable thermal ramp-up.
Production Optimization
Continuous throughput stabilization, specific heat and power reduction, emissions compliance monitoring, and staff training.
Let's build what comes next.
Whether developing a greenfield modern cement plant, revamping a 500 TPD DRI kiln, or establishing a captive WHRS power facility, our senior consultants provide immediate strategic oversight.